Cigars: Processing Tobacco

Why Process Tobacco?

After being harvested and cured, tobacco shouldn’t be totally stabilized and cannot be stored long. It must next be fermented. Fermentation is a fancy process, but to make a protracted story brief, one can say that it’s a transformation of the chemical parts by oxydation.

Fermentation and Getting old

Fermentation is a pure transformation of the chemical components that stabilizes the uncooked material. The process is rather deep and quite fast. When well fermented, a tobacco may be stored for years with out damage.

Getting older is a sluggish natural evolution , throughout which time the tobacco is going to improve its traits and to lose its “green” taste. As soon as blended in a cigar, the tobacco deserves a new interval of growing older with the intention to reach a good balance between the mix components.

Why Ferment Tobacco?

Beyond stabilization and storage functionality, fermentation makes the tobacco lose its raw and green taste that nobody would really like.

Who can ferment tobacco ?

It’s simple to grow a number of tobacco plants in your backyard when you like gardening. However if you wish to process it for smoking, you will have to ferment it. If not, you may have some bother with the taste. To ferment your tobacco correctly, you need either giant quantities (hundreds of kilos) to build a bulk quantity for natural processing, or expensive tools for synthetic fermentation. Our recommandation is to grow petunias (ornamental tobacco crops, with a variety of colorful blossoms) and to buy Backwoods Cigars to enjoy your smoke!

The best way to Ferment Tobacco?

To process a natural fermentation, tobacco is piled up. The burden and the natural moisture content permit the fermentation to start out in the midst of the pile. The temperature goes up. When the targeted temperature is reached, the pile is broken and rebuilt, the outside tobacco moving intoside and vice versa. And that as many times as is necessary, until the entire pile is properly fermented. Some heavy tobaccos can need up to six turnings. It takes months to ferment them correctly.

Fermentation and Rotting

Don’t be afraid when reading that tobacco is fermented! Tobacco shouldn’t be going to be rotten! Just stabilized and smokeable with out providing you with nausea. Fermentation considerably improves the original taste.

Fermentation and High quality

Each tobacco has its personal fermentation procedure. The principle factors that outline the process are the feel of the material, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers usually are not fermented the same way.

Fermentation and Temperature

Humid tobacco leaves put in a pile are going to start out fermenting, giving out heat. The management of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco will be cooked and deteriorate. Every type has its personal optimum temperature. When it’s reached, the pile has to be opened to cease the heating process and a new pile is constructed with cooled down tobacco. The outside tobaccos go inside and vice-versa. For instance, a darkish air cured tobacco accepts a temperature as much as about 130ºF. And disaster can begin at 140ºF.

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